Tees, Slaps, Ingots, Billits, Rolled, Foundry Alloys, Wire Rods, Flip coils,

Dense billet aluminum results from heating and pressurizing aluminum and its alloys. Once a foundry successfully creates a billet aluminum block from the metal and its alloys, workers can shape products into various forms, including automotive parts, electronics, appliances and construction materials. 

In order to produce high cleanliness and quality aluminum billets, we use high-purity aluminum ingots 

as the raw materials (Al>99.85%, in contrast to the common 99.70% purity). We use computerized Rotary Flux Injectors and Electromagnetic Stirrer Systems in our melting furnaces to remove dross 

and stir the melt and the degasser system. Dual-staged CFF and tube filtration are used to effectively remove hydrogen and inclusions in the melt. 

The purification processes are complemented by In-line Metal Cleanliness Analyzers and In-line Hydrogen Analyzers to provide real-time monitoring of melt cleanliness and hydrogen contents. 

We also use Air-Slip technology to cast aluminum billets with thin segregation layers, highly 

uniformed microstructures, and excellent surface quality. 

Finally, proper homogenization is performed to remove segregation, and produce stable aluminum 

alloy billets of a great quality. The above-advantages benefit the final product/s with minimal surface segregation, thinner shell zone, finer grain structure, smoother surface appearance, less oxide produced, and lower surface porosity.

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Aluminum is the third most common element on our planet after oxygen and silicon, making up over 8% of the Earth’s crust. The material is extremely versatile and is being increasingly used for a variety of applications in the construction industry. Aluminum ingots is non-ferrous product that is produced by pouring molten aluminum into special molds. These molds come in a variety of sizes and shapes, and 

the ingots created by this variety have different types in appearance. Today, aluminum is the second most widely used metal in the world after iron.

Casting Aluminum Ingot Process Is Generally As Follows:

(1) Aluminum – slag – inspection – batching – furnace loading – refining – casting – 

- remelting of aluminum ingots – finished product inspection – finished product inspection – storage

(2) Aluminum – slag – inspection – batching – furnace loading – refining – casting – 

- alloy ingot - casting alloy ingot – finished product inspection – finished product inspection – storage

Commonly used casting methods are divided into;

[Continuous Casting] & [Vertical Semi-Continuous Casting]

Aluminum Ingot Classification:

- Based on Composition: 

Remelting Aluminum Ingot / High Purity Aluminum Ingot / Aluminum Alloy Ingot 

- Based on (Shape & Size): 

Bar Ingot / Round Ingot / Plate Ingot / T-Shaped Ingot / etc…

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Aluminum slabs are used in various industries. One of the most important industries that use these products is the rolling industry and the production of sheets and straps. Slabs have the potential to produce flat products and are rolled into coil. This coil can be used for can production, car bonnets 

or boots or even Aluminum Foil 

It is one of the main products of the aluminum industry. The slab looks like a rectangular cube with different diameters. It is a product that is produced in the form of midline and semi-final. The method of preparing aluminum slabs is by rolling aluminum ingots and it is obtained by casting method. They also come in a variety of sizes to suit the needs of the industry. Our slab production capacity is over 70,000 tons per year. Due to the preparations and ongoing foresight, this capacity is increasing.

Aluminum slabs are used in various industries. One of the most important industries that use these products is the rolling industry and the production of sheets and Straps. Slabs have the potential to produce flat products and For this reason they are considered by industries that produce these products: 

Foil production

Production of dishes

Production of slab straps

Production of aluminum coils

Production of aluminum sheets

Production of consumable items

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Aluminum Tee (Aluminum T-bar), is a versatile extruded profile that is known for its weldability, 

heat treatability, corrosion resistance, and exceptional machinability. Follows, we'll explores its 

common uses, advantages, available grades, and why "Exporters Group" is your preferred 

supplier for all of your aluminum tee requirements.

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Featuring sharp inside and outside corners and the potential for anodization, 

Aluminum Tee finds application in a wide range of uses:

*** Architectural applications: 

Aluminum tee finds prominent use in the architectural and construction industry due to its exceptional combination of strength and lightweight properties. Architects and builders frequently turn to Aluminum T-bars for structural supports, trim work, and custom fittings. Their ability to maintain structural integrity while reducing weight makes it a go-to choice for innovative architectural designs.

*** Marine-grade quality: 

In marine applications, where exposure to harsh environmental conditions is a constant concern, Aluminum Tee stands out as an ideal material. Its inherent corrosion resistance ensures that it can withstand the rigors of saltwater and other corrosive elements. Whether for boat building or waterfront structures, Aluminum T-bars excel in maintaining their integrity in demanding marine environments.

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Aluminum Tee presents several advantages over alternative materials:

*** Corrosion resistance: 

Aluminum T-bar’s resistance to corrosion makes it ideal for applications exposed to harsh weather or chemicals. It maintains its structural integrity even in challenging environments, reducing maintenance requirements.

*** Lightweight with strength: 

Aluminum Tee offers impressive strength while remaining lightweight. 

This combination enables efficient designs that prioritize both structural stability and weight reduction.

*** Machinability: 

Aluminum T-bar is easily machined and fabricated, enabling precise customization for various applications. Its extruded profile with sharp corners adds versatility for a wide range of uses.

*** Anodization capability: 

The surface of the aluminum tee can be anodized, providing enhanced protection 

and an attractive finish. Anodization also allows for color customization.

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Aluminum T-bar Grades:

The preferred grade being offered is 6060 aluminum. 

This grade strikes a balance between strength, machinability, and corrosion resistance, 

making Aluminum T-bar suitable for many architectural, construction, and marine applications.

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We developed “Primary Foundry Alloys” for the Global Automotive Industry. Our “PFA” facility comprises state-of-the-art casting lines are equipped with associated in-line metal treatment 

facilities consisting of degassing and metal filtration unit and vertical chill casting technology. 

Our in-house laboratory is equipped with spectrometers and other allied quality assessment 

facilities to ensure that all of our products meet the specified chemical, physical, surface and 

static quality requirements.

Under our alloy ingot portfolio, we also manufacture Cylinder-Head Alloy, which is a critical raw material for manufacturing cylinder heads and other automotive components. Our Cylinder-Head 

Alloy leverages material design to help automakers increase efficiency of internal combustion 

engines for improved performance on emission control, in accordance with the standards of 

The Environmental Protection Agency (EPA), the National Highway Traffic Safety 

Administration (NHTSA), and the California Air Resources Board (CARB).

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We are considered one of the largest manufacturers of wire rods globally, catering to the electrical industry with state-of-the-art continuous mill facilities, committed to meeting excellent quality standards. 

Our mills are fully equipped with in-line degassing and filtration systems to ensure top-of-the-line 

metal quality. Our in-house laboratory is equipped with spectrometers and other allied quality assessment facilities to ensure that all of our products meet the specified chemical, physical, 

surface and static quality requirements.

Wire rod is a hot-rolled round produced in coil form that is typically drawn into wire for use in a wide variety of construction and industrial applications. The coil weight is approximately 2,600 pounds. 

Wire rod has other end uses and applications, including tie wire, mesh, fencing, shelving, shopping 

carts, wire hangers and nails. In addition, wire drawn from rod can be galvanized, plated and painted.

We can produce wire rod to meet our customers’ needs with technical service support available to 

match customer requirements with our production process options. Our commitment to quality 

provides assurance that our customers’ requirements will be successfully met with the highest 

quality products and superior customer service.

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We are proud to have the process of producing “Aluminum Rolled Products” within our integrated plants. Catering to: Automotive, Insulations, Bus Bars, Power Projects, Electrical, Packaging; we do have 

a state-of-the-art rolled products setup with a capacity of 0.72 LPTA. The setup comprises casting stations, continuous caster, hot rolled milled, cold rolled mills, designed to cater meet clients' needs 

Aluminum is most commonly processed in the form of rolled products such as sheets, plates or foils, to name a few. Over the years, the demand for such products has steadily increased due to growing use in the single-use goods sector, among others.

These products are usually used to aid flexibility in modern operations across varying magnitudes. 

Rolled aluminum is used in a wide range of industries and applications such as aircrafts, aerospace, railways, roadways, engineering, electrical, food, packaging and printing.

Aluminum sheets, plates and foils are generally manufactured through rolling thick aluminum slabs between industrial-grade rolls to reduce their overall thickness and further lengthen it through hot 

and cold rolling processes. One of the most common methods of turning cast aluminum slabs from smelters and wrought re-melts into industrial competent forms is through rolled aluminum. By 

utilizing the process of hot rolling, an aluminum slab of around 600mm thickness can be reduced 

to plate material with thickness amounting to 6mm to 250mm. Through additional cold rolling 

processes, aluminum fabricators further decrease these dimensions to 2mm thickness sheets.

Also known as, “Flat-Rolled Products”, these goods heavily rely on preparatory steps such as alloying, casting, scalping, pre-heating, intermediate annealing as well as finishing steps such as solution heat treatment (also known as final annealing), stretching, leveling, slitting, edge trimming and ageing. 

There are mainly 4 common methods used for rolling aluminum – Conventional Rolling, Strip Casting, Twin-Roll Casting and Twin-Belt Casting.

Lightness, durability and high strength are some of the common qualities shared by all aluminum 

rolled products. These three characteristics coupled with the inherent qualities of the metal make 

rolled aluminum one of the most flexible materials available for usage in the packaging, 

transportation, building and construction industries.

Interestingly, aluminum rolled products such as sheet, plate and foil comprise almost a (50%) majority 

of all aluminum alloys used across the world. The remaining (50%) include extrusions, castings, wires, rods, bars, forgings, impacts, powders and pastes among others. KMC Aluminium, the best aluminum company in Chennai, is a complete aluminum service provider from start to finish.

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